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DH-36海军用钢的塑性和断裂特性
Multi-layered plates consisting of DH-36 steel coated by a thick layer of polyurea, for increased blast and impact protection, are of increasing importance to the Department of Defense. A hybrid approach of experiments and simulation was performed to characterize fracture and plasticity of DH-36 Navy steel, which is the first step in creating an accurate model of the composite material. The performance limit to this material during an impact is ductile fracture. The prediction follows that the onset of fracture occurs when a certain critical value of plastic strain is reached. This value is highly dependent on the state of stress. Seven different types of tests were performed, including tensile tests on dog-bone and notched specimens and punch indentation tests on circular blanks. Also, tensile and shear tests were performed on butterfly specimens using the dual actuator loading frame. Fracture surface strains were measured using digital image correlation. Local fracture strains were obtained by using an inverse engineering method of matching measured displacement to fracture with computer simulations. The results are used to calibrate the Modified Mohr Coulomb fracture model which is expressed by the stress state invariants of Lode angle and triaxiality.
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采用螺旋凹槽扭转试验开发疲劳预裂纹程序以评估管线钢断裂韧性
Fracture toughness and fatigue properties of pipeline steels play a critical role in developing advanced high-pressure hydrogen infrastructure for alternative fuel pipelines program. The reliability of structure components, particularly resistance to damage and failure in the intended service environment, is highly dependent on the selected materials. An effective surveillance program is also necessary to monitor the material degradation during the course of service. Steels have been proven to be desirable for hydrogen infrastructure. However, hydrogen embrittlement is an important factor that limits steel performance under high-pressure hydrogen conditions. In order to reach the above goal, we have proposed an innovative technology, based on spiral notch torsion test (SNTT) methodology, to effectively investigate the material performance of X52 pipeline steel. The SNTT approach was successfully demonstrated and extended to X52 steels during the performance period. In addition to single notch front geometry, the crack growth behavior of the SNTT process has been effectively established using an integrated experimental, numerical and analytical approach. The results indicate that the proposed protocol not only provides significant advance in understanding the compliance evolution of the SNTT specimen, but also can be readily utilized to assist future development of hydrogen infrastructures. In FY2011, an extensive study was performed to characterize the fracture toughness degradation of AISI 4340 high-strength steel exposed to high-pressure hydrogen using in situ spiral notch torsion tests. This effort included equipment setup and calibration, sample design and fabrication, finite element simulation of the specimen fracture, and fractographic characterization using advanced microscopic techniques. The detailed description of the results is summarized in by Wang (Wang 2011).
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防腐螺旋肋镀铝管
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用于大应变测量的坚固光纤布里渊传感器试验研究
Brillouin-scattering Optical Time Domain Reflectometry (BOTDR) is a viable technology for simultaneous, distributed strain and temperature measurements for miles-long transportation structures. It is a promising tool to ensure the smooth operation and safety of bridge structures that are key links in surface transportation networks or between various transportation modes: i.e., from airport to train station. Currently, telecom-grade optical fibers are widely used in civil engineering for strain and temperature measurements. These fibers are very fragile and easy to break during installation and measurement. In order to understand the ultimate behavior of structures, more rugged optical fibers such as carbon/polyimide coated fibers were recently proposed. One laboratory study on two single fibers indicated that new carbon/polyimide coated fibers can sustain a maximum strain of up to 4, which can survive any local crack in concrete members or buckling in steel members once they are installed on the structural members. This project aimed to characterize the ruggedness and signal loss of various packaged optical fibers and validate their performance as sensors. Among the tested optical fibers, bare single-mode fibers (SMF-28) with uncoated anchoring have the lowest shear strength and the lowest ultimate strain under tension, and are thus not suitable to apply in harsh environments. Polyimide-coated optical fibers have the highest shear strength and the highest ultimate strain under tension, making them the best candidate for civil infrastructure applications. Both glass fiber reinforcing polymer (GFRP) and carbon coated optical fibers are sufficiently rugged to be applied to civil infrastructure.