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报告分类:外文技术报告 所属行业:黑色金属冶炼和压延加工业

  • 1.用于尖晶石涂层AISI441铁素体不锈钢性能改进的表面处理

    [金属制品业,黑色金属冶炼和压延加工业] [2015-09-02]

    Ferritic stainless steels are promising candidates for IT-SOFC interconnect applications due to their low cost and resistance to oxidation at SOFC operating temperatures. However, steel candidates face several challenges, including long term oxidation under interconnect exposure conditions, which can lead to increased electrical resistance, surface instability, and poisoning of cathodes due to volatilization of Cr. To potentially extend interconnect lifetime and improve performance, a variety of surface treatments were performed on AISI 441 ferritic stainless steel coupons prior to application of a protective spinel coating. The coated coupons were then subjected to oxidation testing at 800 and 850 degrees C in air, and electrical testing at 800 deg C in air. While all of the surface-treatments resulted in improved surface stability (i.e., increased spallation resistance) compared to untreated AISI 441, the greatest degree of improvement (through 20,000 hours of testing at 800 deg C and 14,000 hours of testing at 850 deg C) was achieved by surface blasting.
    关键词:合金;尖晶石;不锈钢;表面处理;涂料
  • 2.Meoscale变形金属的统计力学建模—最终报告

    [金属制品业,黑色金属冶炼和压延加工业] [2015-09-02]

    The research under this project focused on a theoretical and computational modeling of dislocation dynamics of mesoscale deformation of metal single crystals. Specifically, the work aimed to implement a continuum statistical theory of dislocations to understand strain hardening and cell structure formation under monotonic loading. These aspects of crystal deformation are manifestations of the evolution of the underlying dislocation system under mechanical loading. The project had three research tasks: 1) Investigating the statistical characteristics of dislocation systems in deformed crystals. 2) Formulating kinetic equations of dislocations and coupling these kinetics equations and crystal mechanics. 3) Computational solution of coupled crystal mechanics and dislocation kinetics.
    关键词:金属;统计力学;耦合;晶体;变形
  • 3.曲线钢桥的三维参数化数据交换

    [黑色金属冶炼和压延加工业] [2015-08-06]

    Improved software interoperability is key to realizing more fully the potential benefits of integrated and accelerated project delivery in a way that also somehow ensures product quality. The increasing appeal of three-dimensional (3-D) building information modeling (BIM) notions applied to bridges [known as bridge information modeling (BrIM)] motivates the need for principled prescriptions of associated electronic data exchanges between various project stakeholders and the various software applications that they use. Such data exchanges must be sufficiently precise to facilitate detailing for fabrication and construction while being sufficiently concise to facilitate parametric modeling and thereby avoid needless data duplication. The highway geometry to which bridges must conform distinguishes BrIM from the building column grid orientation of BIM at the outset of the bridge life cycle. In contrast to the overdefined highway geometry in the LandXML data exchange standard, a 3-D control curve is defined, presented, illustrated, and recommended as the basis for parametric data exchange suitable through the life cycle of steel Ⅰ-girder bridges on (straight and) curved alignments. This 3-D control curve combines in a single curve the traditional horizontal control line and profile grade line that bridge structural engineers receive from highway designers to define bridge geometry. Data exchanges associated with three distinct stages in the life cycle of a steel bridge are defined and illustrated: analysis and design, detailing for fabrication, and erection and construction. The data exchange based on a 3-D control curve provides the data integrity required through the life cycle of a steel bridge.
    关键词:三维参数;钢铁;曲线钢桥
  • 4.复合支柱绝缘子

    [黑色金属冶炼和压延加工业] [2015-08-06]

    In contrast to composite long rods, composite post insulators are subjected mainly to loads which act perpendicular to the longitudinal axis of the insulator and thus produce bending stresses over the cross-section of the insulator. These bending stresses reach their maximum value at the point at which the FRP rod is fixed in the metal fitting (circled in red in Fig. 3.1), the latter being located where the insulator is attached to the support structure, whether this be the cross-arm of a steel lattice tower for an overhead transmission line, the coupling plate of a tubular steel or concrete pole, or the platform in a pole-mounted substation. Calculation of these bending stresses is discussed in detail in Sect. 3.9.
    关键词:复合长棒;绝缘体;钢铁
  • 5.改进的钢沥青接口抗剪切试验评价

    [黑色金属冶炼和压延加工业] [2015-08-06]

    Although steel orthotropic deck is currently the most widely adopted solution for long-span bridges, the poor adhesion to the upper asphalt layers still represents a serious problem without a clear solution. In recent decades many techniques that involve the use of special bituminous bonding coats, reinforced asphalt membranes, net-reinforced steel deck surfaces, or epoxy asphalt binders have been applied, with varying results, to improve the level of adhesion of the asphalt pavement to the steel surface. In this experimental study, two such techniques were adopted to investigate the shear resistance of steel-asphalt pavement systems. The first technique used epoxy asphalt both as a bonding coat and as a binder of the upper asphalt layer, while the second technique involved the use of a reinforced asphalt membrane that was applied on the steel deck before overlaying with conventional hot-mix asphalt (HMA). The Ancona Shear Testing Research and Analysis shear test device was used to evaluate the shear resistance of different types of HMA-steel interfaces and to investigate the effects of temperature and normal stress. The results have been compared with the shear properties of bitumen-coated interfaces, studied in previous research. The results showed that epoxy asphalt guaranteed high performance regardless of the test temperature. However, the shear resistance of the system with the asphalt membrane was lower than with the epoxy asphalt, although it was higher than the resistance of bitumen-coated interfaces at high temperatures.
    关键词:正交异性钢桥;钢铁;沥青膜
  • 6.精密熔模铸造的形状因子、浆料层效果、浇注温度的调查

    [黑色金属冶炼和压延加工业] [2015-08-06]

    This paper aimed to investigate the effect of shape factor, slurry layers and pouring temperature in precision investment casting. Three controllable factors of the precision investment casting process (namely: shape factor, slurry layers (mold thickness) and pouring temperature) were studied at three levels each by Taguchi's parametric approach and single-response optimization was conducted to identify the main factors controlling surface hardness, dimensional accuracy (Ad) and surface roughness (Ra). Castings were produced using aluminum (Al), mild steel (M.S.) and stainless steel (S.S) at recommended parameters through ceramic shell precision investment casting process. The micro structure analysis has been used to study the surface morphology. Analysis shows that for surface hardness, contribution of shape factor, slurry layers and pouring temperature is 0.07%, 0.70% and 99% respectively. As regards to surface roughness, contribution of shape factor, slurry layers and pouring temperature is 1.14%, 16.80% and 81.90% respectively. Further for Ad contribution of shape factor, slurry layers and pouring temperature is 1.53%, 22.47% and 72.88% respectively. Confirmation experiments were conducted at an optimal condition showed that the surface hardness, Ad and Ra of the precision investment casting were improved significantly.
    关键词:形状因子;浆层;浇注温度;钢铁
  • 7.先进陶瓷/金属聚合物多层膜的工业应用

    [黑色金属冶炼和压延加工业] [2015-08-06]

    For the reduction or complete compensation of grease and lubricants in mechanical engineering, special combined coatings for machine components with extended tribological and chemical properties have been developed. Ceramic or metal polymer coating systems are a combination of thermally sprayed hard materials with polymers containing solid lubricants of inorganic and fluorpolymeric origin (i.e. lubricant lacquers). The thermally sprayed hard material guarantees hardness and wear resistance and the lubricant lacquer causes low friction coefficients and smooth gliding performance. In this paper, results of different polymer and multicoating systems on steel substrates are presented. Molybdenum, a cermet based on tungsten carbide, a copper based alloy and chromia were used as wear resistant materials and deposited by means of High Velocity Flame Spraying (HVOF/HVLF). On these surfaces, lubricant lacquers of some μm thickness were deposited by air spraying. The life-time and the friction coefficient of the resulting layers depending on surface texture of the hard material or substrate and lacquer composition were determined using a twin disc tester under dry sliding conditions.
    关键词:油脂;钢铁;固体润滑剂;摩擦系数
  • 8.钢模型过程中的渗碳脉冲

    [黑色金属冶炼和压延加工业] [2015-08-06]

    Gas carburizing is a widely used heat treatment process in which carbon is transferred into steel. The hardening reliability involves an active control of mass transfer during the process and this is why understanding diffusion in solids is so essential to model the process. The currently used models are often based on the simplest, one-dimensional form of the diffusion equation in which diffusivity depends on composition. The objective of this work is to develop a model of carbon diffusion in multicomponent alloy subjected to pulse carburizing. The model is based on the Darken method (bi-velocity method) in which the diffusion velocity depends on the diffusion potential gradient and is independent of the choice of the reference frame while the drift velocity is common for the carbon and steel components. Our model allows predicting the kinetics of carbon transfer at various treatment conditions and is applied to the pulse carburizing process at constant temperature. The process is carried out by repeating consecutively a carburization stage, when the carburizing gas is supplied into a carburizing chamber, and a diffusion stage at vacuum conditions, when the carburizing gas is exhausted and only the diffusion of carbon takes place. The numerical calculations are made for varying carburization and diffusion periods and are confirmed by the experimental results. On the basis of the series of computer experiments some findings that are important in designing the carburizing technology are formulated.
    关键词:脉冲渗碳;扩散;双速度法
  • 9.聚吡咯修饰碳纳米管由具有适当混合制剂的富锌漆涂料的被动最佳平衡的腐蚀保护

    [黑色金属冶炼和压延加工业] [2015-08-06]

    Fine balance between active galvanic and passive barrier corrosion protection by zinc-rich hybrid paints is explored depending on the absolute and relative amounts of the electrically semi-conducting particles, viz. polypyrrole (PPy) modified alumina hydrate and multi-walled carbon nanotubes (MWCNTs) and the zinc pigments. The former was varied between 3.21 and 1.75 wt.%, the latter was altered from 70 to 80 wt.% in the primers. The coating with less zinc indicated firm and stable barrier nature in a 254 h immersion test whereas the primer with greater zinc content afforded superior galvanic corrosion prevention in salt-mist test over 142 days. Different nature of the coatings are expounded on the basis of structure and 3D arrangement of the nano-size inhibitor particles in the epoxy vehicle besides interpreted considering varied grain contents caused changing electrical percolation and electrolytic conductivity of the primers.
    关键词:聚吡咯修饰碳纳米管;低碳钢;富锌涂料混合
  • 10.铜基金属间层的摩擦学性能和表征

    [黑色金属冶炼和压延加工业] [2015-08-06]

    Fluidized bed reactor chemical vapor deposition (FBR-CVD) has been used to enrich the surface of oxygen free high conductivity (OFHC) copper with titanium, silicon and aluminum. This technique enables the production of coherent and adherent intermetallic surface layers of uniform thickness and high hardness. The characterization of the coatings was performed using backscatter scanning electron microscopy (BS-SEM), X-ray diffraction (XRD), glow discharge optical emission spectroscopy (GDOES) and micro-hardness. The tribological properties of the coatings in dry sliding contact with steel were evaluated by pin-on-disc wear testing.
    关键词:铜;磨损;摩擦系数;钢铁
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